Kaffe Fassett Hat Box Quilt Series: Templates and Fabric Prep


Kaffe Fassett is a ubiquitous name in the quilting world. Every quilter I know has heard of him, despite not being able to pronounce his name correctly. An easy way to remember, explained by Kaffe himself, is thru a mnemonic rhyming aid: you have a safe asset with Kaffe Fassett! Quilters, sewists and makers around the world recognize his signature look of vibrant colors, large floral prints and bold color combinations. This is why BERNINA has partnered with Kaffe to release two amazing special edition sewing machines.


Kaffee_Hat_Box_QAL_#1_Post_01_B_770_Kaffe_BERNINA_WeAllSew_Blog_1200x800pxFirst, let me introduce the BERNINA 770 QE PLUS Kaffe Edition. The picture of the machine says it all! Rest assured this machine is just as beautiful on the inside as on the outside. The Kaffe Edition has the same platform as every B 770 QE PLUS with abundant functions and features!Kaffee_Hat_Box_QAL_#1_Post_02_B_770_Kaffe_BERNINA_WeAllSew_Blog_1200x800pxNext, check out the BERNINA 475 QE Kaffe Edition. You are seeing it correctly! This machine has an all-over teal color with a beautiful millefiori-inspired design! At 20 pounds, this can be your travel sewing machine and the envy of your fellow quilters. But seriously, I want to see this in my sewing room every day!



Did I mention that both Kaffe Edition machines come with exclusive decorative stitches? These stitches were designed from hand drawings by Kaffe himself. I already have my favorites!

Kaffee_Hat_Box_QAL_#1_Post_04_Kaffe_Deco_Stitches_BERNINA_WeAllSew_Blog_850x1100 px

To celebrate the new Kaffe Editions, we’re creating a beautiful wall quilt using Kaffe fabric, Kaffe decorative stitches, and lots of color and creativity!

Join us for this exciting Kaffe Hat Box Series!

Sewing Machine Set-Up


  • (4) 1/2 yard or 1 fat quarter large floral – hat boxes
  • 1/2 yard or 1 fat quarter – back wall
  • 1/2 yard – side wall
  • 1/2 yard – floor
  • 1/2 yard – hat box trim and cornerstones
  • 1/3 yard – sashing
  • 1/3 yard – binding
  • 1 yard – backing

Supplies for Entire Series

Steps to Make the Kaffe Fassett Hat Box Quilt:

1. Make Templates

Print the free templates and check the size for accuracy. Trace the templates onto clear plastic and cut out. Label each one so you know which side is the right side. The pieces are not symmetrical.


2. Cut Hat Box Fabric

Trace Hat Box Top and Bottom templates onto floral fabric. Cut out. Do the same for the other 3 floral fabrics.

Optional: press OESD Fusible Woven to back before cutting. This helps keep raw edges intact. Kaffee_Hat_Box_QAL_#1_Post_06_hat_box_fabric_BERNINA_WeAllSew_Blog_650x475px Trace the Hat Box Trim template 4 times onto the Trim fabric. Do not cut out yet. Kaffee_Hat_Box_QAL_#1_Post_07_hat_box_trim_BERNINA_WeAllSew_Blog_650x473px

3. Cut Background Fabric

 Cut the following sizes for the background pieces:

  • Back wall: (4) 8 1/2” x 8 1/2”
  • Side wall: (4) 4 1/2” x 12 7/8”
  • Floor: (4) 4 1/2” x 12 7/8”

Here is the layout:Kaffee_Hat_Box_QAL_#1_Post_08_background_placement_BERNINA_WeAllSew_Blog_650x534px Place the side wall and floor pieces right sides together. You should have 4 sets. Place the ruler at a 45-degree angle on one short end (see picture below). Cut.Kaffee_Hat_Box_QAL_#1_Post_09_ruler_placement_to_cut_BERNINA_WeAllSew_Blog_1200x800pxThis is how your background pieces should look. You will have 4 sets.


4. Sashing, Cornerstones and Binding

Cut the following sizes with the appropriate fabric:

  • Sashing: (12) 2 1/2” x 12 1/2” strips
  • Cornerstones: (9) 2 1/2” squares
  • Binding: (4) 2 1/4” x WOF

We’re off to a good start! Next week we’ll start piecing the blocks.

Kaffe Fassett Hat Box Quilt Series

Join in the quilt along fun by sharing your Kaffe Fassett Hat Box Quilt on social media tagging @berninausa and using #kaffehatboxquilt.

If you haven’t already, visit your local dealer and see the Kaffe Editions in person. They are amazing! Also, these Kaffe Editions come with an incredible free gift package that includes a Kaffe-designed trolley and machine cover. If you like embroidery, the BERNINA 770 QE PLUS Kaffe Edition comes with over 60 Kaffe embroidery designs built into the machine. These designs have a hand-stitched look that are exclusive to the machine. And remember you have a safe asset with Kaffe Fasset!

Check out how amazing these exclusive embroidery designs can be in projects from quilts to bags.




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